Concept

1

Proposals That Come From the Factory Floor

We manage production on the ground — and when clients need us, we travel, domestically or internationally, to meet them in person. We sit with each brand to build an understanding of their identity and intentions, and incorporate these learnings to our products. Years of working directly with overseas clients, and the breadth of experience we've built by getting out and seeing as much as possible, have given us a perspective that is genuinely wide-ranging and free of bias.

For fabric, we draw on the extensive lineup our partner textile trading companies carry — and when the project calls for it, we get involved as early as the spinning stage. From denim to cotton to heavyweight wool, we're ready for it all. We factor in cost and scalability from day one, building a production plan that works in practice, not just on paper.

→ Machines and equipment

Pattern Making

2

The Fine Adjustments That Make the Difference

Working across every stage of production means we catch the kind of subtle discrepancies that would go unnoticed if different companies handled each step. A clear example is post-wash shrinkage — something every denim project faces, and a real concern for many designers. Shrinkage rates differ by fabric, and we factor them in precisely, building the correct allowance into the pattern before production begins. This comes from a combination of hands-on intuition developed over years, and a structure that gives us full visibility across every stage. That same depth of experience carries over to a wide range of other materials — and is exactly what you want on hand for special processes and new challenges.

→ Machines and equipment

• ・Computer aided design(CAD)

  x2

Cutting

3

The Right Approach for Every Product

We handle sample cutting, small-lot runs, and pattern matching. We use CAD and CAM for automated cutting, and bring in hand-cutting when the product demands that level of care. Our cutting space sits directly next to the sewing floor allowing tighter coordination, more accurate marking of pocket placements and seam positions, and fewer errors overall.

→ Machines and equipment

• ・Rewinding machine

  x1

• ・Hand cutting machine

  x5

• ・Perforating machine

  x1

• ・Automatic fabric cutting machine(CAM)

  x1

• ・Band knife

  x3

Sewing

4

Techniques to respond to detailed specifications

Through projects with numerous brands including high-end brands, we have nurtured a broad range of techniques. We can handle detailed specifications for sewing and combining various materials from cotton to special fabrics and thick fabrics. Details such as thread tension and stitch width. In fact, we believe that those details greatly affect the impressions of each brand. The strength of our sewing is that the person responsible for each brand understands the nuance of the brand and is present at the sewing process, so we can consciously control the details. We are proud of the techniques of machinist who thoroughly grasp the strength and perform delicate sewing while achieving the finish as imagined. Also, our own sewing machine studio is set up in the company. We are sewing professionals and experts in the sewing machines who can even repair them inside and outside of the company.

→ Machines and equipment

• ・Stitch machine for denim

  x20

• ・Stitch machine for ultra balky yarn

  x7

• ・2-needle flat stitch machine

  x9

• ・3-needle safety stitch machine

  x6

• ・2-needle safety stitch machine

  x5

• ・Rolled seam machine (UNION SPECIAL)

  x2

• ・Rolled seam machine

  x10

• ・1-needle chain stitch machine (JUKI)

  x1

• ・Chain stitch machine for hem (UNION SPECIAL)

  x2

• ・Chain stitch machine for hem (SINGER)

  x1

• ・Chain stitch machine for waist belt (UNION SPECIAL)

  x1

• ・Chain stitch machine for waist belt

  x3

• ・42-needle bar tacking machine

  x1

• ・36-needle bar tacking machine

  x2

• ・Electronic bar tacking machine

  x3

• ・Button holing machine for jeans

  x4

• ・Button holing machine for shirt

  x4

• ・Button sewing machine

  x4

• ・Machine for belt loop

  x3

• ・Zigzag stitch machine

  x4

Special sewing machine

• ・1-needle overlock machine

  x1

• ・Babylock machine

  x2

• ・Tacking machine

  x1

• ・Binding stitch machine

  x2

• ・Stitch machine for leather patch

  x3

• ・Blind stitch machine

  x2

• ・Belt loop sewing machine

  x2

• ・Decoration stitch machine

  x3

• ・Sewing machine for elastic band

  x1

• ・Post-bed sewing machine

  x1

• ・Yarn winding machine

  x1

• ・Embroidery machine (BARUDAN)

  x2

• ・Needle detector (HASHIMA HN-610C)

  x1

• ・Fusing press machine

  x3

Washing & Finishing

5

Decades of Ambitious Craftsmanship

Nissen Factory has been at the forefront of denim washing for around 40 years — among the pioneers of stone washing and chemical washing. Through washing and finishing, they unlock an extraordinary range of expression in denim, building authentic texture and a genuine sense of wear. Their in-house development lab continues to push boundaries, including applying denim finishing techniques to other product categories. They are also one of the few facilities capable of handling coating treatments and dyeing with real versatility.

→ Machines and equipment

• ・Stone washing machine

  x3

• ・Barrel stone washing machine

  x2

• ・100kg washing machine

  x2

• ・50kg washing machine

  x4

• ・30kg washing machine

  x4

• ・Small washing machine for sample

  x6

• ・Dyeing test machine

  x3

• ・Shaving machine for jeans

  x6

• ・Machine for giving effects with chemicals

  x4

Printing

6

Print That Brings a Garment to Life

A Kojima-based print factory with deep expertise in specialty finishing for casualwear, working with collection brands across the board. They explore the full range of print possibilities — from authentic vintage effects to expressions made possible by new materials and technologies. This includes indigo-dye printing, which presents real technical and chemical challenges, alongside a wide range of other specialty techniques.

→ Machines and equipment

• ・Printing table

  x30

• ・Rotary printing machine table

  x2

• ・High-frequency printing machine

  x1

• ・Small ink-jet printer for fabric

  x1

• ・Exposure machine for screen

  x1

Finishing / Inspection /
Shipping

7

Every Brand Gets Its Own Voice

We stay hands-on through every stage, including quality checks, inspection, and shipment. The way a garment is pressed and finished alone can completely change how it looks and feels, even when the base fabric is identical. Products may share a similar starting point, but giving each one the character that is right for its brand is our job. Our expertise goes well beyond denim: we have solid experience with wool, nylon, and other materials, including jackets and a broad range of garment types.

→ Machines and equipment

• ・Needle detector（HASHIMA HN-670C-100)

  x1

• ・Ironing board with vacuum

  x10

• ・Ironing board

  x5

• ・Garment finisher for pants

  x4

• ・Packaging machine

  x3

• ・Binding machine

  x1

• ・Spot removing machine

  x2